Smart Crash Design through Hybrid Manufacturing and simulation

Modern vehicles rely more and more on advanced structural components and innovative manufacturing methods to improve safety without adding unnecessary weight. Among these, additive manufacturing, the process of 3D-printing parts layer by layer, has opened new possibilities in car design. What is Hybrid Manufacturing? Hybrid manufacturing combines additive techniques with conventional ones (such as extrusion…

FlexCrash showcased at the Austrian ForschungsForum 2025

The FlexCrash project was presented at ForschungsForum 2025, the research forum for Austria’s Universities of Applied Sciences, held in Vienna on May 7–8, 2025. As part of the Leading Edge Research Programs, the event brings together institutions from across the country to showcase applied research with real-world impact. Deepak Dhungana, project partner and Head of…

Integrating safety and sustainability: FlexCrash and SALIENT drive safer and greener transportation

As Europe pursues its ambitious climate and sustainability goals, the transformation of the mobility sector has become a priority. From reducing emissions and improving road safety to promoting energy efficiency, the European Union is accelerating the shift toward cleaner, smarter transportation. Research and innovation are key drivers of this transformation. By encouraging collaboration among academia,…

Futuristic approach towards sustainable production of automobile structures

The focus of the automotive industries in the current era can broadly be divided into three aspects: cost effectiveness, safety of the passengers, and sustainable production. Aligned with these aspects, the FlexCrash European project aims at producing lighter, safer and circular crash structures for automobiles. The idea involves the production of such structures using recycled…

FlexCrash joins the European RTR Conference to discuss on materials for lightweight and safe green vehicles

On February 13th, the FlexCrash project took stage at the European RTR (Results from Road Transport Research) conference, an international meeting point for transport experts in Europe, celebrated in Brussels. The event showcased cutting-edge trends and achievements in road transport innovation, with a strong focus on enhancing safety and sustainability in mobility. Representing FlexCrash, Christian…

Evaluation of detrimental effect on the ductility caused by the inhomogeneous skin and casting defects in a high pressure die cast recycled secondary alloy

Journal Materials Characterization, Volume 221 (2025) by Biswajit Dalai, Simon Jonsson, Jörgen Kajberg, Liang Yu, Fredrik Forsberg (Luleå University of Technology), Manel Da Silva (Eurecat Technology Centre)   Abstract The usage of recycled alloys in the high pressure die casting (HPDC) applications for automobiles is gaining rapid interest. Even though the skin microstructure, which is typically induced…