Exploring new manufacturing strategies

In today’s highly competitive automotive industry, car manufacturers and suppliers are struggling to do things differently. Cost pressure, environmental regulations, and safety requirements are some of the factors that are pushing the limits of conventional car production. The FlexCrash project is addressing these challenges by exploring smarter, lighter and more efficient manufacturing approaches. In this…

3D-Printed aluminium

Building safer, lighter cars with 3D-Printed aluminium: How FlexCrash is shaping the future of vehicle safety

What if your car could be both safer and lighter? The automotive industry faces a constant balancing act: making vehicles lighter to cut emissions without compromising passenger safety. The FlexCrash project is tackling this challenge head-on through innovative manufacturing techniques and advanced materials. Rethinking crash-resistant car structures Lightweight vehicles help reduce CO₂ emissions, but lighter…

Smart Crash Design through Hybrid Manufacturing and simulation

Modern vehicles rely more and more on advanced structural components and innovative manufacturing methods to improve safety without adding unnecessary weight. Among these, additive manufacturing, the process of 3D-printing parts layer by layer, has opened new possibilities in car design. What is Hybrid Manufacturing? Hybrid manufacturing combines additive techniques with conventional ones (such as extrusion…

FlexCrash showcased at the Austrian ForschungsForum 2025

The FlexCrash project was presented at ForschungsForum 2025, the research forum for Austria’s Universities of Applied Sciences, held in Vienna on May 7–8, 2025. As part of the Leading Edge Research Programs, the event brings together institutions from across the country to showcase applied research with real-world impact. Deepak Dhungana, project partner and Head of…