Kick-off meeting - CEN Workshop

Integration of additive manufacturing into conventional production for aluminium body-in-white components

22 September 2026 | 10h - 12.00h CEST

The integration of additive manufacturing (AM) into conventional production processes for aluminium body-in-white (BIW) components offers significant potential for the automotive industry, particularly in terms of weight reduction, part consolidation, sustainability and improved crash performance. However, the wider industrial adoption of these technologies is currently hindered by the lack of harmonized guidelines for their technical validation and environmental and economic assessment.

This CEN/WS aims to develop two CWAs (Workshop Agreements) related to the integration of additive manufacturing into conventional production for aluminium body-in-white components. The first one will provide guidelines for manufacturing and structural performance validation, with a focus on crashworthiness. The second one will provide guidelines for environmental and economic assessment of hybrid manufacturing routes.

  • CWA 1: Integration of additive manufacturing into conventional production for aluminium body-in-white components — Guidelines for manufacturing and structural performance validation.
  • CWA 2: Integration of additive manufacturing into conventional production for aluminium body-in-white components — Guidelines for environmental and economic assessment.

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ABOUT THE PROJECT

The FlexCrash project is developing a flexible and hybrid manufacturing technology to enhance weight reduction and crash resistance by locally reinforcing the critical areas for a crash event, creating structures that are safer and lighter compared to current solutions. The project selects vehicle parts and applies surface patterns onto performed parts with the objective to reduce weight, increase safety and optimise crash performance of current and future vehicles.

The main ambition of the project is to provide a general improvement of car safety with a reduction of risks and fatalities in crashes, as well as a reduction of CO2 emissions coming from the direct contribution of the lightweighting of car body parts, and from the simplification of the entire supply chain.

More information about UNE
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